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ZRQW Intelligent Electric Cage-guided Control Valve

  • Model:ZRQW-16C/ZRQW-25C/ZRQW-40C/ZRQW-64C/ZRQW-16P/ZRQW-25P/ZRQW-40P/ZRQW-64P/ZRQW-16R/ZRQW-25R/ZRQW-40R/ZRQW-64R
  • Specification:DN25-DN200
  • Temperature:-30~75℃
  • Medium:Common fluids, etc
  • Pressure:PN16,PN25,PN40,PN64
  • Connection method:Flange
  • Driving method:Electric
  • Material:Cast Steel,Stainless Steel,Duplex Stainless Steel
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  • Product Overview
  • Performance Data
  • Size Weight

ZRQW intelligent electric cage guided control valve is an industrial automation control unit composed of a new generation of intelligent electronic electric actuators and high-performance cage-guided balanced valve bodies. Integrating micro-processing technology and digital control systems, the valve can directly receive standard analog signals such as 4-20mA DC or 1-5V DC from DCS or PLC systems, as well as various fieldbus communication protocols. The actuator converts instructions into precise valve stem displacement via a built-in servo circuit, driving the balanced valve plug within the cage for linear movement. Due to the cage-guided design and pressure balance holes, medium unbalanced forces acting on the plug are effectively offset, providing excellent dynamic stability, large allowable pressure differentials, and superior noise reduction. It is a high-end intelligent control solution for handling high pressure drops and large flow conditions in process industries such as petroleum, chemicals, power, and metallurgy.

Product Image of ZRQW Intelligent Electric Cage Guided Control Valve

Features

1.Highly intelligent drive:Equipped with an intelligent all-electronic electric actuator featuring integrated servo amplification, logic judgment, and self-diagnosis functions. It supports a human-machine interface for non-intrusive field settings and is compatible with mainstream fieldbuses like Hart, Modbus, and Profibus.
2.Dynamic operational stability:The valve plug adopts a pressure-balanced structural design, significantly reducing the impact interference of medium flow velocity on the plug. This effectively eliminates high-frequency vibration and surging during operation, ensuring stable regulation under complex loads.
3.Large differential pressure capability:By utilizing the thrust offset mechanism of the balance holes, the actuator requires only small output torque to achieve precise control of high-pressure differential media, significantly improving the valve's resistance to cavitation and flashing under high pressure drop conditions.
4.Excellent guiding precision:Utilizing large-area cage side-guiding technology, it ensures precise axial alignment throughout the full stroke. This effectively reduces stem movement friction and lateral loads, significantly extending the service life of the seals.
5.Significant noise reduction:The throttling cage windows are designed specifically for fluid velocity control, effectively guiding the fluid and dissipating kinetic energy. Compared to traditional single/double-seated valves, it can reduce fluid noise by 10-20 decibels.
6.Intelligent comprehensive protection:The actuator features built-in dual-sensing protection for stroke and torque, including intelligent logic such as anti-stall auto-retreat, thermal overload protection, automatic phase correction, and fail-safe pre-setting (full open, full close, or stay-put) upon signal interruption.
7.Strong material adaptability:Valve bodies are available in materials such as cast steel (WCB), stainless steel (CF8/CF8M), and erosion-resistant high-temperature alloys (WC6/WC9). Internal cages and plugs can be hardened or Stellite-overlaid for superior erosion resistance.
8.Modular rapid maintenance:Featuring a top-entry disassembly structure, the actuator, bonnet, and core throttling components such as the cage, plug, and seat can be replaced modularly without removing the valve from the pipeline, greatly reducing maintenance downtime and costs.

Structural Drawing of ZRQW Series Intelligent Electric Cage Guided Control Valve

List of Component Names and Materials

NameMaterial
Valve bodyCast Steel,Stainless Steel,Duplex Stainless Steel
Valve coverZG230-450, ZG1Cr18Ni9Ti
Valve core1Cr18Ni9Ti, Stellite alloy surfacing
Valve seat1Cr18Ni9Ti, Stellite alloy surfacing
PackingPTFE (Polytetrafluoroethylene), flexible graphite, stainless steel bellows
Push rod2Cr13, 1Cr18Ni9Ti
Valve stem2Cr13, 1Cr18Ni9Ti
Bushing2Cr13

Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure1.62.54.06.4MPa
Strength test pressure2.43.86.09.6
Sealing test pressure1.762.84.47.04
Applicable Temperature-30-75



Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of GB/T12221

2. Connecting flanges according to GB/T17241.6 standard


Outline dimension table(Unit: mm)

Nominal Diameter253240506580100125150200
L PN16/40184220222254276298352410451600
L PN64210251251286311337394457508650
D225225225225255255288310310310
R177177177177177177177226226226
H1 PN16/40128152152160205205208273330364
H1 PN64/100140160160180210210220290340370
H3 PN16/40144172172180232232235300357391
H3 PN64/100156180180200237237247317367397
H2373495495495700700700725725725
H4459459459459520520520570570570
H5586873809098108123140168
H568758388100105125148170203
Weight PN16/40 (kg)121517183446547679100
Weight PN64/100 (kg)16192627436985120


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