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Double Seal Guide Valve,Double Sealed Plug Valve,General Valve(Reduced Bore)

  • Model:TG4X TG54X TG34X TG94X
  • Specification:DN50-DN350
  • Temperature:≤180℃
  • Medium:Aviation kerosene, crude oil, light oil, natural gas, LPG (liquefied petroleum gas), pipeline gas, chemical media, etc.
  • Pressure:PN1.6~PN6.4
  • Connection method:flange
  • Driving method:Handwheel, bevel gear, handle
  • Material:WCB
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  • Product Overview
  • Performance Data
  • Size Weight

Overview

The double seal guided valve (also known as double seal plug valve or general valve (reduced bore)) is a type of valve that opens or closes the fluid passage through the compound motion of a tapered or cylindrical plug guided along a track, and is equipped with dual sealing and double block and bleed functions. The valve adopts a straight-through reduced bore structure, with a through-type medium flow port provided on the plug (the bore diameter is reduced relative to the nominal diameter). By rotating the plug 90 degrees, the flow port aligns with or becomes perpendicular to the valve body passage, thereby achieving fully open or fully closed positions. The valve stem is integrally or fixedly connected to the plug. During operation, the stem and plug rotate synchronously without any lifting motion. Packing sealing is provided between the stem and the valve body to ensure reliable external sealing. The valve body is designed with upper and lower independent sealing pairs, forming a double sealing barrier in the closed position, and a bleed port is provided in the middle of the valve body for medium discharge or pressure monitoring between the two seals, achieving double block and bleed functionality. The reduced bore design effectively lowers operating torque, increases sealing specific pressure, and reduces the overall size and weight of the valve. The valve relies on precise fit and guide track guidance between the plug and the valve body sealing surfaces to achieve sealing, offering low operating torque and stable sealing performance. It is widely used in demanding pipeline systems in petroleum, natural gas, chemical and other industries for shut-off, isolation or bleed applications.

Double Seal Guide Valve,Double Sealed Plug Valve,General Valve(Reduced Bore) Product Diagram

Feature

1 . Double Seal Structure for Maximum Safety: The valve features upper and lower independent sealing pairs, forming a double sealing barrier in the closed position. A bleed port is provided in the middle of the valve body for medium discharge or pressure monitoring between the two seals, ensuring zero-leakage safety.

2 . Guide Track Guidance for Frictionless Opening/Closing: The plug moves along a precision guide track. During opening, the plug first rises to disengage the sealing surfaces before rotation; during closing, the plug first rotates then lowers for forced sealing. There is no friction or wear on the sealing surfaces, significantly extending service life.

3 . Reduced Bore Design for Light Operation: The valve adopts a reduced bore flow path design, effectively lowering operating torque, increasing sealing specific pressure, and reducing the overall size and weight of the valve, suitable for pipeline systems with limited installation space.

4 . Forced Sealing with Zero Leakage: During closing, guide track descent or a wedging mechanism generates a forced sealing force, ensuring metal hard sealing meets zero-leakage standards, suitable for demanding applications with high temperature, high pressure, and particulate-laden media.

5 . Corrosion and Wear Resistance: The valve body and plug can be made of carbon steel, stainless steel, alloy steel, or other materials depending on the medium. Sealing surfaces can be hardened (e.g., hardfacing with cemented carbide, nitriding, etc.), providing wear resistance, erosion resistance, and long service life.

6 . Bidirectional Sealing with No Flow Direction Restriction: The valve is designed for bidirectional sealing with no strict requirement on flow direction, offering greater installation flexibility and suitability for various pipeline layouts.

Double Seal Guide Valve,Double Sealed Plug Valve,General Valve(Reduced Bore) Structural diagram

零部件名称材料表List of Component Names and Materials

序 号/No.名称/name材料/material
1主密封底盘/ Main sealing bottom plateWCB
2泄压阀(手动式)/ Manual pressure relief valve组件/ Assembly
3防尘盖/ Dust coverPVC
4紧定螺钉/ Set screw标准件/ Standard parts
5导向块/ Guide block35#
6球头销/ Ball stud65Mn
7圆柱销/ Cylindrical pin65Mn
8油杯/ Oil cup标准件/ Standard parts
9平键/ Flat key标准件/ Standard parts
10指示标记牌/ Indicator nameplate20#
11紧定螺钉、显示杆、保护罩、 锁紧螺母、手轮/ Set screw,Indicator stem,Protective cover,Lock nut,Handwheel组件/ Assembly
12轴承套/ Bearing sleeve2cr13
13轴承/ Bearing标准件/ Standard parts
14支架/ BracketWCB
15主轴/ Main shaft2cr13
16限位轴/ Limit shaft45#
17挡销/ Stop pin45#
18弹簧/ Spring标准件/ Standard parts
19轴套/ Shaft sleeve2cr13
20阚柱销/ Cylindrical pin65Mn
21填料压盖/ Packing glandWCB
22端盖/ End coverWCB
23填料垫/ Packing seat石墨/ Graphite
24阀芯/ Valve coreWCB
25阀瓣/ Valve discQT500-1
26阀体/ Valve bodyWCB

性能规范表Performance Specification Sheet

性能规范表Performance Specification Sheet
公称压力Nominal Pressure1.6MPa
强度试验压力Strength test pressure2.4
密封试验压力Sealing test pressure1.76
适用温度Applicable Temperature≤180℃


Double Seal Guide Valve,Double Sealed Plug Valve,General Valve(Reduced Bore) View Drawing

Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of ANSI B16.10,GB12221-89,JB/T5298

2. Connecting flanges according to ANSI B16.5、JB79、GB/T9113、HG20592 standard

外形尺寸表Outline dimension table

型号/ Model:TG4X-150 压力等级/ Pressure rating:150LB
口径Sizemm506580100125150200250300350
in22 1/234568101214
L-RF200190203229320360400450500550
L-BW267305330356381394457533610686
H435460490525570625700780870980
W220260280300340400450500500500
重量/Weight(kg)60636575100150190275368605

型号/ Model:TG4X 压力等级/ Pressure rating:600LB
口径Sizemm506580100125150200250300350
in22 1/234568101214
L-RF-BW292330356432508559660787838889
H435460490525570625700780870980
W220260280300340400450500500500
重量/Weight(kg)41546899128191258430650870

型号/ Model:TG4X-300 压力等级/ Pressure rating:300LB
口径Sizemm506580100125150200250300350
in22 1/234568101214
L-RF216241283305381403419457502762
L-BW267305330356381457521559635762
H435460490525570625700780870980
W220260280300340400450500500500
重量/Weight(kg)37446082115165225305405650

型号/ Model:TG4X 压力等级/ Pressure rating:900LB
口径Sizemm506580100125150200250300350
in22 1/234568101214
L-RF-BW3684193814575596107378389651029
H435460490525570625700780870980
W220260280300340400450500500500
重量/Weight(kg)4762751151472203794907201020


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