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American Standard Pressure-Balanced Inverted Oil-Sealed Plug Valve

  • Model:ZDAX47
  • Specification:DN15-DN350
  • Temperature:≤180℃
  • Medium:Water, steam, oil, etc.
  • Pressure:150Lb~900Lb
  • Connection method:flange,welded
  • Driving method:Manual, electric
  • Material:ASTM A216-WCB、ASTM A351-CF8、CF8M、CF3、CF3M
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  • Product Overview
  • Performance Data
  • Size Weight

Overview

The ZDAX47 American standard pressure-balanced inverted lubricated plug valve is a type of valve that opens or closes the fluid passage through the rotary motion of a tapered or cylindrical plug. The valve adopts a straight-through structure, with a through-type medium flow port provided on the plug. By rotating the plug 90 degrees, the flow port aligns with or becomes perpendicular to the valve body passage, thereby achieving fully open or fully closed positions. The valve stem is integrally or fixedly connected to the plug. During operation, the stem and plug rotate synchronously without any lifting motion. Packing sealing is provided between the stem and the valve body to ensure reliable external sealing. The valve adopts an inverted mounting design, with the large end of the plug located at the bottom of the valve body, where medium pressure helps to enhance sealing performance. The valve is equipped with a pressure-balanced structure, utilizing pressure balance passages at the upper and lower ends of the plug to effectively balance the axial thrust of the medium pressure on the plug, significantly reducing operating torque. The valve features a unique lubricated sealing system, which injects sealing grease between the plug and the valve body sealing surfaces to form a forced oil film seal, effectively compensating for minor wear on the sealing surfaces, improving sealing performance, and reducing operating torque. The valve is designed in compliance with American standards, with standardized structural dimensions. Both ends of the valve body adopt flanged connections, which are fastened to the pipeline flanges by bolts, providing reliable sealing and convenient disassembly. The valve relies on precise fit and oil film lubrication between the plug and the valve body sealing surfaces to achieve sealing, offering low operating torque, stable sealing performance, and long service life. It is widely used in demanding pipeline systems in petroleum, natural gas, chemical and other industries for shut-off or flow passage applications.

American Standard Pressure-Balanced Inverted Oil-Sealed Plug Valve Product Diagram

Feature

1 . Pressure-Balanced Structure for Light Operation: The valve is equipped with pressure balance passages that effectively balance the axial thrust of the medium pressure on the plug, significantly reducing operating torque, suitable for high-pressure and large-diameter applications.

2 . Inverted Structure for Enhanced Sealing: The valve adopts an inverted mounting design, with the large end of the plug located at the bottom of the valve body, where medium pressure helps to enhance sealing performance, ensuring reliable sealing.

3 . Lubricated Sealing System with Forced Lubrication: The valve is equipped with a unique lubricated sealing system, which injects sealing grease between the plug and the valve body sealing surfaces to form a forced oil film seal, effectively compensating for sealing surface wear, reducing operating torque, and extending service life.

4 . American Standard Design with Unified Specifications: The valve is designed in compliance with American standards with standardized structural dimensions, facilitating matching with American standard pipelines and instruments, and suitable for export projects and foreign-funded projects.

5 . Corrosion and Wear Resistance: The valve body and plug can be made of carbon steel, stainless steel, alloy steel, or other materials depending on the medium. Sealing surfaces can be hardened (e.g., hardfacing with cemented carbide, nitriding, etc.), providing wear resistance, erosion resistance, and long service life.

6 . Bidirectional Sealing with No Flow Direction Restriction: The valve is designed for bidirectional sealing with no strict requirement on flow direction, offering greater installation flexibility.

7 . Flanged Connection, Reliable and Convenient: Both ends of the valve body adopt flanged connections, which are fastened to the pipeline flanges by bolts, providing reliable sealing and convenient disassembly, suitable for medium and large-diameter pipeline systems under higher pressure.

American Standard Pressure-Balanced Inverted Oil-Sealed Plug Valve Structural diagram

零部件名称材料表List of Component Names and Materials

序 号/No.名称/name材料/material
1双头螺栓/Stud boltASTM A193-B7, A193-B8. A193-B8M
2六角螺母/Hexagon nutASTM A194-2H, A194-8, A194-8M
3阀盖/BonnetASTM A216-WCB,ASTM A351-CF8,CF8M. CF3. CF3M
4垫片/Gasket柔性石墨+不锈钢,PTFE/Flexible graphite+Stainless steel,PTFE
5塞子/PlugASTM A182-Gr,F6a ASTM A182-F22,ASTM A351-CF8 CR5M CF3 CF3M
6阀体/Valve bodyASTM A216-WCB,ASTM A351-CF8,CF8M,CF3,CF3M
7阀杆/Valve stemASTM A182-Gr.F6a ASTM A182-F22 ASTM A182-F304,F316,F321,F304L,F316L
8O型圈/O-ring丁晴橡胶/Nitrile rubber
9填料/Packing柔性石墨+不锈钢,PTFE/Flexible graphite+Stainless steel,PTFE
10填料压盖/Packing glandASTM A216-WCB ASTM A351-CF8,CF8M,CF3,CF3M
11加油嘴/Grease fitting
12止回阀/Check valve
13手柄/HandleASTM A47-32510,A216 WCB

性能规范表Performance Specification Sheet

性能规范表Performance Specification Sheet
公称压力Nominal Pressure1.0MPa
强度试验压力Strength test pressure1.5
密封试验压力Sealing test pressure1.1
适用温度Applicable Temperature≤180℃


American Standard Pressure-Balanced Inverted Oil-Sealed Plug Valve View Drawing

型号/Model:ZDAX47-150LB 压力等级/Pressure rating:150LB
口径/Sizemm1520253240506580100125150200250300350
in1/23/411 1/41 1/222 1/234568101214
L-RF108117127140165178190203229254267292330356381
L-BW152178203216229267305330356381394457533610686
H180180185200210215250270300340365400450510590
W400400500500600600820820300300320320350380380
重量/Weight(kg)1012141719212933487598125171230370
型号/Model:ZDAX47-600LB 压力等级/Pressure rating:600LB
口径/Sizemm1520253240506580100125150200250300350
in1/23/411 1/41 1/222 1/234568101214
L-RF-BW165190216229241292330356432508559660787838889
H180180185200210215250270300340365400450510590
W40040050050060082010001000300300320320350380380
重量/Weight(kg)1416182024293547911292103206609201250
型号/Model:ZDAX47-300LB 压力等级/Pressure rating:300LB
口径/Sizemm1520253240506580100125150200250300350
in1/23/411 1/41 1/222 1/234568101214
L-RF140152165178190216241283305381403419457502762
L-BW152178203216229267305330356381457521559635762
H180180185200210215250270300340365400450510590
W40040050060060082010001000300300320320350380380
重量/Weight(kg)12141619212431366186130190255380560
型号/Model:ZDAX47-900LB 压力等级/Pressure rating:900LB
口径/Sizemm1520253240506580100125150200250300350
in1/23/411 1/41 1/222 1/234568101214
L-RF-BW2292292542793053684193814575596107378389651029
H180180185200210215250270300340365400450510590
W40040050060060082010001000300300320320350380380
重量/Weight(kg)172921243037446511016025538081010501460

Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of ASME B16.10

2. Connecting flanges according to ASME B16.5 standard

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