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ZSY Solenoid-Controlled Pneumatic Steam Trap

  • Model:ZSY-300LB/ZSY-600LB/ZSY-900LB/ZSY-1500LB/ZSY-2500LB
  • Specification:DN20~100
  • Temperature:-29~350℃
  • Medium:Condensate, high-temperature and high-pressure steam, feedwater, and non-corrosive liquids
  • Pressure:300~2500LB
  • Connection method:Flange
  • Driving method:Pneumatic
  • Material:Cast Steel,Stainless Steel,Duplex Stainless Steel
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  • Product Overview
  • Performance Data
  • Size Weight

The ZSY electronically controlled pneumatic steam trap/drainage valve is an intelligent drainage unit integrating high-performance pneumatic actuation with electronic pilot control. It is specifically designed for high-pressure heater drainage, deaerator drainage, and condensate discharge in various thermal networks. By receiving electrical signals from DCS systems or level controllers, and utilizing solenoid valves or positioners, it converts pneumatic power into rapid mechanical displacement to move the plug. The ZSY series features specialized throttling and energy dissipation designs, effectively mitigating cavitation and flashing damage under high differential pressures. Combining electronic precision with pneumatic speed, this valve is widely used in high-temperature, high-pressure drainage systems across power, petrochemical, and paper industries.

Product Image of ZSY Solenoid-Controlled Pneumatic Steam Trap

Feature

1.Rapid response and shut-off:Equipped with high-thrust pneumatic actuators and electronic pilot control, the valve completes opening or closing within seconds after receiving a command. This sensitivity ensures real-time level control, preventing water hammer damage to turbines or heat exchangers.
2.Multi-stage throttling for energy dissipation:Internals utilize maze-type or multi-hole throttling structures to release pressure step-by-step. This design fundamentally suppresses cavitation and flashing, reduces noise levels, and significantly extends the life of sealing surfaces.
3.Superior sealing and erosion resistance:The plug and seat sealing surfaces are fully hard-faced with Stellite cobalt-based alloy for extreme hardness. Combined with a single-seat structure, it ensures zero leakage in the closed position, minimizing energy loss in thermal systems.
4.Intrinsic safety and fail-safe protection:Driven by compressed air, the valve is naturally explosion-proof. Built-in heavy-duty springs allow for fail-close or fail-open logic, ensuring the system automatically returns to a safe position during power or air supply failure.
5.Integrated intelligent control logic:Supports 4-20mA regulation and real-time feedback when equipped with smart positioners and limit switches. This facilitates remote monitoring and precise logic interlocking within modern Industrial IoT environments.
6.Durable pressure-resistant housing:Bodies are made of premium cast steel or alloy steel, meeting strict high-pressure standards. Flanged or welded connections ensure structural integrity under frequent high-temperature cycles.
7.Precision guiding and stability:Utilizes cage-guided or long-stroke top-guided structures to ensure excellent concentricity. This eliminates vibrations caused by lateral fluid forces and maintains stability during regulation.
8.Modular rapid maintenance:Scientific connection between actuator and body, combined with modular internals, allows for vertical extraction of components from the top without removing the valve from the line, reducing O&M costs.

Structural Drawing of ZSY Solenoid-Controlled Pneumatic Steam Trap

List of Component Names and Materials

Part NameMaterial 1Material 2Material 3
Body25+Slite2112Cr1MoV+Slite210Cr17Ni12Mo2+Slite21
Disc25+Slite2112Cr1MoV+Slite21Slite21
Stem1Cr1325Cr2Mo1V0Cr17Ni4Cu4Nb
Stuffing Box2512Cr1MoV0Cr17Ni12Mo2
Gland Flange1Cr131Cr130Cr17Ni12Mo2
PackingFlexible graphite braided with SS wireFlexible graphite braided with SS wireFlexible graphite braided with SS wire
Packing Seat1Cr131Cr130Cr17Ni12Mo2
GasketHigh-mesh flexible graphite with 316 wireHigh-mesh flexible graphite with 316 wireHigh-mesh flexible graphite with 316 wire

Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure30060090015002500LB
Strength test pressure450900135022503750
Sealing test pressure33066099016502750
Applicable Temperature-29~350



Standard requirements for external dimensions

Butt-Welding (BW) End dimensions shall comply with ANSI B16.25.

Socket-Welding (SW) dimensions shall comply with ANSI B16.34.

Socket-Welding (SW) size range: 1/2″ – 2-1/2″.

Butt-Welding (BW) size range: 1/2″ – 4″.

Testing and Inspection Standard: JB/T 3595.


Outline Drawing of ZSY Solenoid-Controlled Pneumatic Steam Trap

Outline dimension table(Unit:mm)

Nominal Diameter300, 600, 900, 1690LB (Equivalent to P55 100)2680LB (Equivalent to P55 170)
LL1DWHG(kg)LL1DWHG(kg)
1/2"1521025821644227.81521025821638627.8
3/4"1521025821644227.81521025821638627.8
1"1521025821644227.81521025821638627.8
1-1/4"1701228136355446.81701228121646946.8
1-1/2"1701228136355446.81701228121646946.8
2"208155923636008527218010236362285
2-1/2"2721801024066488532522412240665885
3"2721801024066488532522412240665885
4"325224122406658102325224122406658112


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