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A42Y Spring-Operated Full-Lift Safety Valve

  • Model:A42Y-10C/A42Y-16C/A42Y-25C/A42Y-40C/A42Y-64C/A42Y-100C/A42Y-10C/A42Y-16P/A42Y-25P/A42Y-40P/A42Y-64P/A42Y-100P/A42Y-10C/A42Y-16R/A42Y-25R/A42Y-40R/A42Y-64R/A42Y-100R
  • Specification:DN25-DN400
  • Temperature:≦350℃
  • Medium:water, oil, steam, gas, and corrosive media.
  • Pressure:10PN-100PN
  • Connection method: flange
  • Driving method: automatic
  • Material:cast steel, stainless steel, bi-directional stainless steel
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  • Product Overview
  • Performance Data
  • Size Weight

A42Y Spring-Operated Full-Lift Safety Valve is a full-opening safety relief valve sealed with hard alloy. When the system pressure exceeds the preset set pressure, the valve disc quickly lifts to the fully open position, enabling rapid discharge of large flow rates; it automatically closes once the pressure returns to normal. Its "Y"-shaped hard alloy sealing surface possesses extremely high hardness, wear resistance, high temperature resistance, and corrosion resistance, providing reliable overpressure protection specifically for steam, gas, and corrosive medium systems with harsh operating conditions and high durability requirements for the sealing surface. It is primarily installed on power station boiler superheaters, main steam systems, petrochemical high-pressure/high-temperature reactors, synthetic ammonia plants, methanol plants, and various industrial boilers under harsh operating conditions. As a key safety device to prevent system overpressure, it is especially suitable for applications where the medium is high-temperature, corrosive, or has strong erosive properties.

A42Y Spring-Operated Full-Lift Safety Valve Product Diagram


Features:

1. The sealing surface between the hard alloy sealing ("Y"-shaped) valve disc and the valve seat is surfaced with high-hardness alloys such as Stellite, which exhibits excellent wear resistance, high temperature resistance, erosion resistance, and corrosion resistance, ensuring a service life far exceeding that of conventional materials.

2. The spring-loaded full-opening type with large discharge capacity adopts a full-opening structure, featuring a large valve disc opening height, a large discharge area, and strong discharge capacity (displacement). It can quickly reduce system pressure and is suitable for applications such as steam and gas where rapid and large-scale pressure relief is required.

3. The overall structure and material selection for high temperature and high pressure adaptability (such as using heat-resistant alloy steel valve bodies) make it suitable for higher operating temperatures (up to 450°C) and pressures (PN16-PN100), with stable performance.

4. Stable and reliable performance: The spring, after precise calculation and special treatment, exhibits good anti-relaxation performance, ensuring accurate set pressure, small opening and closing pressure difference, and good repeatability.

5. Standard flange connections, such as RF flanges, are commonly used for flange standard connections, which are installed firmly and are easy to integrate into various industrial piping systems.

A42Y Spring-Operated Full-Lift Safety Valve Structural  Diagram

Part Name Material

NO.零件名称 Name of partA42Y-C A48Y-C KA42Y-C 材料 MaterialsA42Y-P/K A42Y-P 材料 MaterialsA42Y-R 材料 MaterialsDA42Y-P 材料 Materials
1阀座 Nozzle2Cr13/1Cr18Ni9TiZG1Cr18Ni9Ti2G1Cr18Ni12Mo2TiZG1Cr18Ni9Ti
2阀体 BodyWCBZG1Cr18Ni9Ti2G1Cr18Ni12Mo2TiLCB/ ZG1Cr18Ni9Ti
3调节圈 Adjusting ring2Cr13/1Cr18Ni9Ti1Cr18Ni9Ti1Cr18Ni12Mo2Ti1Cr18Ni9Ti
4反冲盘 Disc holder2Cr13/1Cr18Ni9Ti1Cr18Ni9Ti1Cr18Ni12Mo2Ti1Cr18Ni9Ti
5阀瓣 Disc2Cr13/1Cr18Ni9Ti1Cr18Ni9Ti1Cr18Ni12Mo2Ti1Cr18Ni9Ti
6导向套 Guide sleeve2Cr13/1Cr18Ni9Ti1Cr18Ni9Ti1Cr18Ni12Mo2Ti1Cr18Ni9Ti
7阀盖 BonnetZG230-450ZG230-450ZG230-450ZG1Cr18Ni9Ti
8弹簧Spring50CrVA50CrVA包覆氟塑料 Coated Teflon50CrVA包覆氟塑料 Coated Teflon50CrVA
9阀杆Stem2Cr131Cr18Ni9Ti/1Cr18Ni12Mo2Ti1Cr18Ni9Ti/1Cr18Ni12Mo2Ti1Cr18Ni9Ti
10调整螺杆Adjusting bolt452Cr132Cr132Cr13
11阀帽CapZG200-400ZG200-400ZG200-400ZG230-450
密封面材料 Sealing surface of material堆焊Co基硬质合金 Depositing stellite


Performance Specifications Table

公称压力 Normal PressurePN1503006009001500
壳体强度 Body strengthPs(MPa)3.07.51522.538
整定压力 Set pressurePk(MPa)0.1-21.6-53.2-108-1510-25
密封压力 Seal pressurePm(MPa)90% Pk
回座压力 Reseation pressurePh(MPa)≥90% Pk
排放压力 Relieving pressurePp(MPa)≤1.1 Pk
开启高度 LiftH(mm)≥1/4 d0
适用温度 Appropriate temperatureC≤300℃
P、R≤200℃
适用介质 Appropriate medium空气、水、油品、蒸气、腐蚀性介质 Air,oil,Steam,Water,Corrosive medium


A42Y Spring-Operated Full-Lift Safety Valve Outline Drawing

Dimension Chart

公称通径 Nominal diameter DN(mm)尺寸 Dimensions (mm)
D0LL1DN'
25151109532
322011510040
402512011050
503216512065
654016013580
8050170135100
10065195175125
12580210190150
150100255230175
200125300260250
250150350320300
300200380350400
350300500450500
400350500450500



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