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KA21W sour service safety valve

  • Model:KA21W-16C/KA21W-25C/KA21W-40C
  • Specification:DN15-DN25
  • Temperature:≦250℃
  • Medium: water, oil, steam, gas, and corrosive media.
  • Pressure:PN16-PN40
  • Connection method:flange
  • Driving method: spring type
  • Material:cast steel, stainless steel, copper
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  • Product Overview
  • Performance Data
  • Size Weight

KA21W sulfur resistant safety valve is a special safety valve designed specifically for acidic media environments containing hydrogen sulfide (H2S). It adopts special sulfur resistant materials and processes, and the core pressure bearing components and internal parts (such as valve body, valve disc, valve stem) are strictly selected and treated, possessing excellent resistance to sulfide stress corrosion cracking (SSCC) and hydrogen induced cracking (HIC). When the system pressure exceeds the preset safe value, the valve automatically opens to release pressure; Automatically shut down after pressure recovery. The "W" - shaped valve body sealing surface combines sulfur resistance with economy, making it a key safety equipment for handling acidic media in the petroleum, natural gas, and chemical industries. Mainly installed on pressure vessels and pipeline systems in environments with wet hydrogen sulfide stress corrosion, such as sulfur-containing oil and gas wellhead equipment, natural gas gathering and processing plants, refinery hydrogen desulfurization units, acid gas recovery units, and coal chemical acid water stripping towers, as a special safety relief device to prevent overpressure and ensure personnel and environmental safety.

KA21W sour service safety valve Product Diagram

characteristic

1. Sulfur resistant materials and certification

The main pressure bearing components are made of sulfur resistant materials (such as low-carbon austenitic stainless steel, special alloys) certified by standards (such as NACE MR0175/ISO 15156), and undergo appropriate heat treatment to eliminate stress, ensuring long-term safety in wet hydrogen sulfide environments.

2. Anti corrosion and hardening treatment

The surface of the internal components can undergo special hardening or coating treatment (such as nickel phosphorus plating, nitriding) to improve wear resistance and acid corrosion resistance.

3. "W" - shaped valve body sealing surface

The sealing surface is directly processed or welded from sulfur resistant valve body material, which is economical and practical, and can meet the sealing requirements of acidic medium working conditions.

4. Strict leakage control

For toxic and harmful acidic media, valve design requires lower allowable leakage rates and more rigorous sealing structures.

5. Suitable for harsh acidic environments

Specially designed for high-risk environments containing H2S and CO2, such as oil and gas field extraction, natural gas purification, sulfur-containing equipment in refineries, and acid gas treatment in coal chemical industry.

KA21W sour service safety valve Structural Diagram

Part Name Material

NO.零件名称Part nameA21H-C/A21F材料MaterialA21W-P/A21F-P材料MaterialA21Y-R材料Material
1管接头Piple fitting201Cr18Ni9Ti1Cr18Ni12Mo2Ti
2管接头螺母Piple nut352Cr131Cr18Ni9Ti
3阀座Valve seat351Cr18Ni9Ti1Cr18Ni12Mo2Ti
4阀体Valve body2Cr131Cr18Ni9Ti1Cr18Ni12Mo2Ti
5阀瓣Valve disc2Cr13/2Cr13+PTFE E1Cr18Ni9Ti/1Cr18 Ni9Ti+PTFE1Cr18Ni12Mo2Ti
6弹簧座Spring seat2Cr131Cr18Ni9Ti1Cr18Ni12Mo2Ti
7弹簧spring50CrVA50CrVA包覆氟塑料coated fluoroplastic50CrVA包覆氟塑料coated fluoroplastic
8锁紧螺母Lock nutQ235-AZG230-4501Cr18Ni9Ti
9弹簧导向垫Spiring guide pad2Cr131Cr18Ni9Ti1Cr18Ni12Mo2Ti
10调节螺母Adjusting nutQ235-A2Cr131Cr18Ni12Mo2Ti
密封面材料Sealing surface material“Y”型堆焊Co基硬质合金,“H”型堆焊D507,“W”型为阀门本体Y-shaped overlay welding of Co-based cemented carbide, H-shaped overlay welding of D507, and W-shaped for valve body

Performance Specifications Table

工作温度 Working temperature≤250℃
适用介质 Suitable medium适用于硝酸类介质 Nitric acid etc.medium
适用于醋酸类介质 Acetic acid etc.medium


KA21W sour service safety valve Outline Drawing

Dimension Chart

型号size公称通径 nominal diameterdodDoMd1D1LL1≈H
KA21-16C A21H-16C A21H-40 A21W-16P A21W-40P KA21-16P15121520M27×1.5G1/2"30357666
20162025M33×1.5G3/4"35408768
25182531M39×1.5G1"4050100105
A21Y-64 A21Y-64P A21Y-100 A21Y-100P15101525M39×1.5G1"445010066
20102031M39×1.5G1"445010068
25122531M39×1.5G1"4450100105
A21W-160/160P15820/M24×2G1"4450100261
20825/M33×2G1"4450100261
25828/M36×2G1"4450100285


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