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J744X Hydraulic Angle Sludge Discharge Valve

  • Model:J744X-10 / J744X-16 / J744X-10Q / J744X-16Q / J744X-25Q / J744X-10P / J744X-16P / J744X-25P
  • Specification:DN80-DN400
  • Temperature:≤80℃
  • Medium:Muddy water, slurry, etc
  • Pressure:PN10~PN25
  • Connection method:flange
  • Driving method:Hydraulic
  • Material:Cast iron, Ductile iron, Stainless steel
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  • Product Overview
  • Performance Data
  • Size Weight

Overview

The J744X  hydraulic angle-type sludge discharge valve is a high-performance, reliable specialized valve developed with international advanced technology. Specifically designed for sedimentation tanks and sludge tanks in modern large-scale water treatment plants and power plants requiring exceptional discharge efficiency and stability, it integrates high-thrust hydraulic drive with precision mechanical quick-opening mechanisms. By driving the piston with high-pressure hydraulic fluid, the valve instantly releases its unique angle-type disc for millisecond-level "explosive" opening. Its core technology leverages imported precision machining and material science to ensure long-term stable operation of rapid and thorough sludge discharge in harsh environments with deep tanks, high backpressure, and solid particle-containing media. This effectively prevents sedimentation and compaction at the tank bottom, making it a critical imported equipment for enhancing system automation and operational efficiency.

J744X  Hydraulic Angle Sludge Discharge Valve Product Diagram


Feature

1. Precision Quick-Opening and Robust Anti-Clogging: Featuring factory-engineered cam, fork, or linkage mechanisms paired with high-strength springs, this system ensures instantaneous valve activation (typically under 1 second) upon signal receipt. The instantaneous powerful suction and flushing force effectively disintegrates and discharges compacted sludge, completely resolving discharge port clogging issues—particularly effective for high-viscosity sludge applications.

2. High-performance hydraulic drive system: Featuring integrated hydraulic cylinders or valve blocks, it delivers powerful thrust and smooth operation. The system is designed with high pressure resistance, enabling stable performance under the high hydrostatic pressure generated in deep pools. It requires strict hydraulic oil cleanliness (e.g., NAS 1638 6-8 grade) and incorporates precision filtration interfaces, ensuring an exceptionally long maintenance-free cycle and outstanding reliability.

3. Heavy-duty structure and premium materials: The valve body is precision cast from high-strength cast iron, ductile iron, or U.S. standard stainless steel, with angular flow channels optimized for fluid dynamics. Critical moving parts (e.g., piston rod, pin) are surface-hardened or corrosion-resistant alloys, ensuring robust overall structure capable of withstanding frequent rapid-opening impacts and harsh environmental corrosion.

4. Long-lasting sealing with easy maintenance: The main seal typically combines metal hard seals with imported special elastomers (e.g., polyurethane), offering wear and erosion resistance. The hydraulic actuator is fully isolated from the medium, while the piston seal uses imported components for extended service life. The valve design is optimized for online maintenance, allowing some sealing parts to be replaced without requiring heavy lifting equipment or complete pipeline disassembly.

5. Intelligent Integration and Robust Safety: Seamlessly integrates with advanced DCS/PLC control systems, supporting remote/automatic control with real-time valve position feedback and fault self-diagnosis (e.g., pressure anomalies, timeout alarms). Features comprehensive safety designs including hydraulic overpressure protection and mechanical emergency manual operation devices, ensuring safe operation even during main system failures.

J744X  Hydraulic Angle Sludge Discharge Valve Structure Diagram

Material List

SNOPart NameCommon materials
1bodygray cast iron, ductile cast iron, cast steel, stainless steel (304/316)
2bonnetgray cast iron, ductile cast iron, cast steel, stainless steel
3pistonductile iron, carbon steel + rubber coating, stainless steel
4driving cylinder (hydraulic cylinder / pneumatic cylinder)HT200 gray cast iron, 304 stainless steel
5stemchromium stainless steel, 304 stainless steel
6disc/plateDuctile iron, bronze, carbon steel + nitrile rubber
7sealing ring/sealing gasketNitrile rubber, nylon-reinforced rubber, fluororubber
8diaphragmnylon reinforced rubber
9diaphragm pressure plateductile iron, bronze
10sealingcopper alloy, cemented carbide, rubber


Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure1.01.62.5MPa
Strength test pressure1.52.43.8
Sealing test pressure1.11.762.8
Applicable Temperature≤80




Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of GB/T12221

2. Connecting flanges according to GB/T17241.6 standard

J744X  Hydraulic Angle Sludge Discharge Valve Outline Diagram

Outline Dimension Table

Nominal diameterKey dimension
HL1L2DD1z-φd
804801351251951604-18
1005001601252151804-18
1506202051452802408-23
2007352201853352958-23
25080526020539035012-23
30094028024544040012-23
350110030527050046016-23
400120033531056521516-25


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