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  • Mud discharge valve

  • J744X Hydraulic Angle Sludge Discharge Valve

  • JM742X Diaphragm Type Bottom Sludge Discharge Valve

  • JM744X Piston-type Sludge Valve

  • HS742X Stainless Steel Hydraulic Pool Bottom Sludge Discharge Valve

  • JM644X Pneumatic Sludge Valve

  • 100S Angle Type Diaphragm Sludge Discharge Valve

  • SD44X Manual Sludge Discharge Valve

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Mud discharge valve

The sludge valve is a valve device used to discharge sludge and wastewater from the bottom of pools, and is widely applied at the bottom of water treatment tanks such as filtration tanks, sedimentation tanks, and mixing tanks in urban water plants and wastewater treatment plants. The working principle of the sludge valve is to help remove sediment from the bottom of pipelines or pools by periodically opening and closing, thus maintaining smooth operation of the system. The structure of the sludge valve mainly includes a valve body, a hydraulic cylinder (or manual device), an air cylinder, a piston, a diaphragm, a valve rod, and a valve flap. Sludge valves can be divided into manual quick-opening sludge valves, angle-type sludge valves, pneumatic sludge valves, hydraulic sludge valves, electric sludge valves, diaphragm-type sludge valves, piston-type sludge valves, bottom sludge valves, and pneumatic quick-opening sludge valves. The diaphragm-type sludge valve is usually composed of a valve body, upper and lower diaphragm chambers, a diaphragm, and a valve rod, while the piston-type sludge valve is composed of a hydraulic cylinder and a valve body. The sludge valves produced by Zhejiang Shanliu Valve Technology are characterized by rapid opening and closing, good sealing performance, and convenient maintenance.

  • J744X Hydraulic Angle Sludge Discharge Valve

    Model:

    J744X-10 / J744X-16 / J744X-10Q / J744X-16Q / J744X-25Q / J744X-10P / J744X-16P / J744X-25P

    Specification:

    DN80-DN400

    Pressure:

    PN10~PN25

    Material:

    Cast iron, Ductile iron, Stainless steel
    OverviewThe J744X hydraulic angle-type sludge discharge valve is a high-performance, reliable specialized valve developed with international advanced technology. Specifically designed for sedimentation tanks and sludge tanks in modern large-scale water treatment plants and power plants requiring exceptional discharge efficiency and stability, it integrates high-thrust hydraulic drive with precision mechanical quick-opening mechanisms. By driving the piston with high-pressure hydraulic fluid, the valve instantly releases its unique angle-type disc for millisecond-level "explosive" opening. Its core technology leverages imported precision machining and material science to ensure long-term stable operation of rapid and thorough sludge discharge in harsh environments with deep tanks, high backpressure, and solid particle-containing media. This effectively prevents sedimentation and compaction at the tank bottom, making it a critical imported equipment for enhancing system automation and operational efficiency.J744X Hydraulic Angle Sludge Discharge Valve Product DiagramFeature1. Precision Quick-Opening and Robust Anti-Clogging: Featuring factory-engineered cam, fork, or linkage mechanisms paired with high-strength springs, this system ensures instantaneous valve activation (typically under 1 second) upon signal receipt. The instantaneous powerful suction and flushing force effectively disintegrates and discharges compacted sludge, completely resolving discharge port clogging issues—particularly effective for high-viscosity sludge applications.2. High-performance hydraulic drive system: Featuring integrated hydraulic cylinders or valve blocks, it delivers powerful thrust and smooth operation. The system is designed with high pressure resistance, enabling stable performance under the high hydrostatic pressure generated in deep pools. It requires strict hydraulic oil cleanliness (e.g., NAS 1638 6-8 grade) and incorporates precision filtration interfaces, ensuring an exceptionally long maintenance-free cycle and outstanding reliability.3. Heavy-duty structure and premium materials: The valve body is precision cast from high-strength cast iron, ductile iron, or U.S. standard stainless steel, with angular flow channels optimized for fluid dynamics. Critical moving parts (e.g., piston rod, pin) are surface-hardened or corrosion-resistant alloys, ensuring robust overall structure capable of withstanding frequent rapid-opening impacts and harsh environmental corrosion.4. Long-lasting sealing with easy maintenance: The main seal typically combines metal hard seals with imported special elastomers (e.g., polyurethane), offering wear and erosion resistance. The hydraulic actuator is fully isolated from the medium, while the piston seal uses imported components for extended service life. The valve design is optimized for online maintenance, allowing some sealing parts to be replaced without requiring heavy lifting equipment or complete pipeline disassembly.5. Intelligent Integration and Robust Safety: Seamlessly integrates with advanced DCS/PLC control systems, supporting remote/automatic control with real-time valve position feedback and fault self-diagnosis (e.g., pressure anomalies, timeout alarms). Features comprehensive safety designs including hydraulic overpressure protection and mechanical emergency manual operation devices, ensuring safe operation even during main system failures.

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  • JM742X Diaphragm Type Bottom Sludge Discharge Valve

    Model:

    JM742X-10/JM742X-16/JM742X-10Q/JM742X-16Q//JM742X-25Q

    Specification:

    DN100-DN400

    Pressure:

    PN10~PN25

    Material:

    Cast Iron, Ductile Iron
    OverviewThe JM742X Diaphragm Type Bottom Sludge Discharge Valve is a specialized valve designed for sludge discharge in sedimentation tanks, sewage tanks, and similar facilities. It operates by actuating the valve core through a diaphragm to achieve sludge discharge and cutoff at the tank bottom. The valve consists of components including the valve body, valve cover, diaphragm, valve core, valve stem, control chamber, and pneumatic/electrical control device.JM742X Diaphragm Type Bottom Sludge Discharge Valve Product DiagramFeature1. Diaphragm Sealing Structure: A high-strength elastic rubber diaphragm is used to completely isolate the valve body flow passage from the valve cover drive mechanism. The controlled medium only contacts the diaphragm and the inner cavity of the valve body, achieving a sealing solution that is packing-free and has zero external leakage. This design is particularly suitable for hazardous media or applications where contamination must be prevented.2. Streamlined Straight-Through Valve Body: The inner cavity of the valve body is smooth and unobstructed, forming an unimpeded flow path. This design minimizes resistance during medium flow and reduces the likelihood of turbulence, effectively preventing sludge or impurities from accumulating or becoming lodged within the valve, ensuring smooth discharge.3. Dedicated Design for Tank/Pool Bottom Installation: The valve features a compact structure with a low overall height, specifically optimized for flange installation at the bottom of tanks or pools. The opening and closing stroke of the valve disc or clapper is designed to address the discharge characteristics of settled sludge, effectively breaking up bridging phenomena and enabling complete sludge removal.4. Wear and Corrosion Resistance: The inner cavity of the valve body and the diaphragm in contact with the medium can be customized according to the medium's properties. Materials such as wear-resistant and corrosion-resistant rubber (e.g., NBR, EPDM) or linings can be selected, while key components may be made of stainless steel or copper alloy. This enhances the valve's service life in harsh operating conditions.5. Versatile Actuation Methods: The valve is typically equipped with hydraulic, pneumatic, or electric actuation devices (the "7" in the model number often represents hydraulic actuation). Operation is controlled by applying or releasing pressure in the air/liquid chamber above the diaphragm. The valve's open/closed status is visually clear, and its quick opening/closing action facilitates remote automatic control.

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  • JM744X Piston-type Sludge Valve

    Model:

    JM744X-10/JM744X-16/JM744X-10Q/JM744X-16Q/JM744X-25Q/JM744X-10P/JM744X-16P/JM744X-25P

    Specification:

    DN80-DN400

    Pressure:

    PN10~PN25

    Material:

    Cast Iron, Ductile Iron, Stainless Steel
    The J744X Piston-type Sludge Valve is a specialized valve designed for rapid, high-flow sludge discharge in water treatment structures such as sedimentation tanks and sludge tanks. The J744X features an angle structure with a vertical inlet connected to the tank bottom and a horizontal outlet, while the J644X adopts a straight-through design. Its core mechanism uses hydraulic or pneumatic cylinders to drive internal pistons, which are converted into rapid valve flap rotation or lifting motion through a unique mechanical fork or cam lever mechanism at the valve opening instant, achieving a "burst-type" quick opening. This valve instantly releases the static pressure at the tank bottom, generating strong flushing force to prevent sludge compaction and clogging, making it a key device for efficient, automated sludge discharge operations.Product Image:JM744X Piston-type Sludge Valve Feature1.Efficient piston-driven mechanism:Using a hydraulic or pneumatic cylinder as the power source, it provides strong output thrust and stable operation. The rapid response of the piston ensures that the valve can create a strong flush using static pressure at the moment of opening, effectively preventing sludge accumulation at the port.2.No-dead-zone angle flow path design:The valve body features a right-angle streamlined design with a smooth internal cavity and no retention points, ensuring high flow capacity and low resistance. This structure prevents scale build-up and residue retention, significantly reducing the risk of jamming or seat damage.3.Excellent sealing performance:The seat and disc sealing pair are made of high-quality rubber or specialized synthetic materials, precision-machined to achieve bubble-tight shut-off in the closed position. It maintains superior erosion resistance and zero-leakage performance even in harsh media containing fine sand or fibers.4.Simple structure and convenient maintenance:The integrated design of the actuator and valve body features few parts and high interchangeability. The top-entry structure allows for online inspection and replacement of piston rings or gaskets without removing the valve body from the pipeline, significantly shortening maintenance downtime.5.Long-term corrosion resistance and durability:The valve body is available in ductile iron, carbon steel, or stainless steel, with internal and external surfaces treated with high-performance epoxy coatings. It possesses exceptional water erosion and weather resistance, ensuring stable long-term operation in humid sedimentation tank environments.

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  • HS742X Stainless Steel Hydraulic Pool Bottom Sludge Discharge Valve

    Model:

    HS742P-10P/HS742P-16P/HS742P-25P

    Specification:

    DN150-DN500

    Pressure:

    PN1.0~2.5MPA

    Material:

    stainless steel
    OverviewThe HS742X Stainless Steel Hydraulic Sludge Discharge Valve is a specialized angular valve designed for sludge discharge in hydraulic systems. Driven by hydraulic cylinders powered by an external hydraulic station, the valve utilizes pressure oil to actuate the piston rod, enabling linear motion that directly operates the connected valve disc for rapid opening and closing. Specifically engineered for sludge discharge in sedimentation tanks, clarifiers, and filtration tanks within water treatment facilities, this valve features stainless steel construction for exceptional corrosion resistance. Its hydraulic drive ensures robust power and stable performance under deep-tank and high-pressure differential conditions, making it a critical component for efficient and reliable automated sludge discharge in large-scale water treatment systems.HS742X Stainless Steel Hydraulic Pool Bottom Sludge Discharge Valve Product DiagramFeature1. Hydraulic drive delivers high torque and stability: Using hydraulic cylinders as actuators, this system generates substantial linear thrust or pulling force through hydraulic transmission principles, with a driving torque far exceeding pneumatic or electric actuators. This enables valves to effortlessly overcome deep pool water pressure, sludge adhesion forces, and potential jamming, ensuring smooth and reliable operation. It is particularly suitable for demanding industrial environments.2. The all-stainless-steel construction ensures exceptional corrosion resistance. Key components including the valve body, cover, and disc are fabricated from cast or welded stainless steel (e.g., 304,316). This design enables the valve to withstand common corrosive media in wastewater treatment processes (e.g., chloride-containing water, weak acid/alkali environments), significantly extending its service life in harsh conditions and reducing maintenance requirements.3. Corner-type pool bottom installation with anti-clogging and sludge discharge: Featuring a corner-shaped structural design, the vertical inlet is directly connected to the sludge discharge short pipe at the pool bottom, while the horizontal or inclined outlet facilitates sludge discharge. This configuration induces a sharp fluid direction change, effectively preventing large debris from clogging the valve chamber and ensuring unobstructed sludge discharge channels.4. Rigid Sealing and Longevity Design: The valve disc and seat typically employ metal rigid sealing or wear-resistant elastic sealing rings. Coupled with the hydraulic cylinder's powerful closing force, this achieves bidirectional airtight sealing to effectively prevent leakage. The hydraulic system is completely isolated from the medium, resulting in minimal wear on moving parts and extended overall service life.5. Centralized Control and Automation Integration: The central hydraulic station enables unified operation of multiple valves, facilitating centralized control and power management. Valve status (open, closed, or fault) is easily monitored via oil pressure or limit switches, seamlessly integrating into the plant-wide automation network. This ensures precise timed and sequenced sludge discharge.

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  • JM644X Pneumatic Sludge Valve

    Model:

    JM644-10/JM644-16/JM644-10Q/JM644-16Q/JM644-25Q

    Specification:

    DN100-DN400

    Pressure:

    PN10~PN25

    Material:

    Cast Iron, Ductile Iron
    JM644X pneumatic sludge valve is an automated control valve utilizing a dual-chamber diaphragm actuation mechanism, specifically designed for bottom installation in sedimentation and water treatment tanks to achieve remote automated sludge discharge. The valve consists of a pneumatic actuator and a valve body, using compressed air as the power source. Its core principle involves changing the direction of air pressure entering the upper and lower chambers of the actuator to drive the diaphragm and stem assembly in a linear reciprocating motion. Thanks to the dual-chamber structure, this valve overcomes the jamming issues common in traditional single-chamber sludge valves, offering fast response, high thrust, and reliable operation, making it essential equipment for modern automated water and sewage treatment systems.Product Image:JM644X Pneumatic Sludge Valve Feature1.Dual-chamber diaphragm drive:Utilizes a dual-cavity design where air pressure switching between two independent chambers generates powerful thrust. This structure eliminates the insufficient thrust issues associated with traditional spring-return mechanisms, ensuring forceful opening and tight closing even in harsh sludge conditions.2.Frictionless long-life design:The diaphragm inside the actuator is made of high-quality reinforced rubber, offering fatigue resistance and excellent sealing. With fewer moving parts and minimal mechanical friction during operation, the frequency of parts replacement and maintenance costs are significantly reduced.3.Excellent shut-off performance:The seat sealing pair is precision-machined and combined with a soft-seal design to achieve bubble-tight zero leakage in the closed position. This effectively prevents the loss of clean water and ensures system efficiency.4.Smooth flow path and anti-clogging:The valve body features a streamlined internal design with a wide and smooth flow path, reducing fluid resistance during discharge. This structure minimizes the possibility of silt or slag accumulation and provides superior self-cleaning capabilities.5.Flexible installation and remote control:The compact design allows for horizontal or vertical installation. By equipping solenoid valves and limit switches, it can be easily integrated into PLC or DCS control systems for timed and quantified remote automated sludge management.

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  • 100S Angle Type Diaphragm Sludge Discharge Valve

    Model:

    100S-10/100S-16/100S-10Q/100S-16Q

    Specification:

    DN80-DN300

    Pressure:

    PN10~PN16

    Material:

    Cast Iron, Ductile Iron
    OverviewThe 100S angle type diaphragm sludge discharge valve is a specialized angular valve utilizing rubber membrane as its actuator and sealing element, designed for intermittent automatic sludge or wastewater discharge at the bottom of water treatment systems. Its core mechanism drives the membrane actuator via external pressure sources (typically clean water or compressed air), enabling rapid valve stem and disc operation. When pressurized, the membrane chamber keeps the disc closed; when depressurized, the disc opens under medium pressure or self-weight to discharge. This valve employs angular channels for 90-degree redirection between vertical inlet and horizontal outlet, featuring a compact structure that effectively prevents sludge accumulation and clogging. As a critical component in sedimentation tanks, clarifiers, and sand filters, it enables timed and quantitative automatic sludge discharge.100S Angle type Diaphragm Sludge Discharge Valve Product Diagram Feature1. The angular structure and anti-clogging design feature a 90-degree flow channel with vertical inlet connection to the pool bottom and horizontal outlet. This configuration abruptly alters the flow direction of the medium, effectively preventing solid particle deposition and clogging within the valve chamber. It ensures reliable operation and is particularly suitable for slurry media containing particles or fibers.2. Thin-film actuation ensures high sensitivity and reliability: The core drive and sealing element is a rubber membrane, driven by the pressure difference between water or gas. The membrane completely isolates the control medium from the working medium, eliminating dynamic seal leakage points. It features rapid response, high thrust, and low control pressure requirements (typically 0.15–0.6 MPa for operation).3. Dual Sealing and Maintenance Convenience: Valves typically feature a dual-sealing design, where the diaphragm serves as the primary seal while the valve disc and seat form the secondary seal, ensuring excellent sealing performance and airtight closure. When the diaphragm wears out, the valve can be replaced online by simply removing the valve cover without disassembling the pipeline, facilitating easy maintenance.4. Corrosion resistance and long service life: The main flow components (valve body, valve cover) can be made of cast iron, ductile iron, or stainless steel, and the inner cavity can be lined with rubber. The rubber film and valve disc sealing materials (such as nitrile rubber, EPDM rubber) are wear-resistant and resistant to mud and water corrosion, ensuring a long service life.5. Automatic control, energy-efficient and high-performance: It can be easily connected with solenoid valves, time relays, or PLCs to achieve fully automatic program control (timed and batch sludge discharge). The valve consumes only a small amount of water or gas during the instant opening/closing process, significantly saving water or electricity compared to normally open sludge discharge, thereby reducing operating costs.

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  • SD44X Manual Sludge Discharge Valve

    Model:

    SD44X-10 / SD44X-16 / SD44X-10Q / SD44X-16Q / SD44X-25Q

    Specification:

    DN80-DN300

    Pressure:

    PN10~PN25

    Material:

    Cast Iron, Ductile Iron
    OverviewThe SD44X manual sludge discharge valve is a simple yet intuitive device for sludge or wastewater removal. By manually rotating the top handwheel or operating the handle, it directly drives the valve stem and disc to perform vertical movement, enabling precise control of the discharge channel for sediment at pool or tank bottoms. Featuring a concealed stem design, the valve stem remains stationary during handwheel rotation to prevent debris entanglement. With its robust construction and reliable performance, this valve operates without external power or air sources. Primarily designed for small sedimentation tanks, sand filters, sludge storage tanks, and auxiliary facilities requiring periodic manual drainage, it serves as an economical and dependable solution for scheduled emptying and maintenance.SD44X Manual Sludge Discharge Valve Product DiagramFeature1. Manual operation with simple and reliable structure: The system is entirely operated by manually turning the handwheel or operating the handle, requiring no external power. Its structure is simple, free from complex electrical or hydraulic components, and has a low failure rate. It demonstrates significant advantages in scenarios requiring no power or high reliability.2. Hidden rod design for anti-fouling and durability: The valve employs a concealed rod lifting mechanism, with the valve stem threads located internally within the valve body, isolated from the medium, while only the handwheel rotates externally. This design effectively prevents sludge, fibers, and other impurities from entangling or corroding the exposed valve stem, thereby extending the valve's service life and ensuring a cleaner operating environment.3. Sealing options include hard or soft seals: The valve disc can be fitted with either a metal hard seal (wear-resistant and heat-resistant) or a rubber/polyurethane soft seal (highly airtight and wear-compensating), designed to meet stringent sealing requirements for different media such as clean water and slurry.4. Angular flow channel ensures smooth discharge: The angular valve body features a vertical downward inlet connected to the pool bottom and a horizontal outlet. The flow channel's turning design facilitates the smooth discharge of sediment, reduces dead zones for mud accumulation within the valve cavity, and ensures unobstructed discharge.5. Easy maintenance and cost-effective: The valve features an intuitive structure, requiring only routine inspections of the stuffing box and lubrication replenishment. For major overhauls, disassembly and replacement of internal seals are relatively straightforward. Its manufacturing and maintenance costs are significantly lower than those of automatic valves, making it highly economical and practical in non-frequent or non-automatic control applications.

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